Accident Air Tractor AT-302A N3651R, Saturday 22 August 2009
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Date:Saturday 22 August 2009
Time:15:15 LT
Type:Silhouette image of generic AT3T model; specific model in this crash may look slightly different    
Air Tractor AT-302A
Owner/operator:JP's Agricair Inc
Registration: N3651R
MSN: 301-0261
Year of manufacture:1980
Total airframe hrs:7209 hours
Engine model:Honeywell TPE331-5-151A
Fatalities:Fatalities: 0 / Occupants: 1
Other fatalities:0
Aircraft damage: Substantial
Category:Accident
Location:New Miner, Wisconsin -   United States of America
Phase: Manoeuvring (airshow, firefighting, ag.ops.)
Nature:Agricultural
Departure airport:KPVT
Destination airport:KPVT
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The pilot reported a complete loss of engine power about 15 minutes after takeoff during an agricultural application pass. He executed a forced landing into a tree plantation adjacent to the agricultural field. A postaccident inspection of the engine revealed that the torsion shaft had separated near the forward bushing journal. The fracture surfaces exhibited features consistent with fatigue failure. In addition, chromium plating was observed at all three bearing journals. Further examination by NTSB materials engineers determined that the torsion shaft fractured due to fatigue that was likely initiated by cracks in the chromium plate repair of the shaft. The plating itself was porous with radial cracks at all journal locations. Records indicated that the torsion shaft was newly overhauled when it was installed in the engine, about 3 1/2 years prior to the accident. However, detailed records related to the overhaul work were not available and the source of the chrome plating could not be determined. The engine manufacturer stated that chrome plating was not specified for production parts, nor was it permitted during component overhaul. A service bulletin recommending replacement of the torsion shaft had not been completed. The bulletin recommended replacement of the original (long) torsion shaft with a shorter shaft. The bulletin noted that the long torsion shafts were susceptible to bushing and bushing journal wear, which would be reduced by installation of the short torsion shafts.

Probable Cause: A total loss of engine power due to the fatigue failure of the engine torsion shaft. Contributing to the accident was the chrome plating of the shaft by an undetermined maintenance/overhaul facility.

Accident investigation:
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Investigating agency: NTSB
Report number: CEN09LA602
Status: Investigation completed
Duration: 9 months
Download report: Final report

Sources:

NTSB CEN09LA602

Location

Revision history:

Date/timeContributorUpdates
03-Oct-2022 13:56 ASN Update Bot Added
26-Nov-2024 14:51 ASN Updated [Aircraft type, Operator, Other fatalities, Departure airport, Destination airport, Narrative, ]

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