Accident Sonex Aircraft Sonex N7035Z,
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ASN Wikibase Occurrence # 290736
 
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Date:Sunday 15 November 2015
Time:15:45 LT
Type:Silhouette image of generic SONX model; specific model in this crash may look slightly different    
Sonex Aircraft Sonex
Owner/operator:Private
Registration: N7035Z
MSN: 605
Year of manufacture:2005
Total airframe hrs:279 hours
Engine model:Larry Woodrow Aerovee2002
Fatalities:Fatalities: 0 / Occupants: 2
Aircraft damage: Substantial
Category:Accident
Location:Morganton, NC -   United States of America
Phase: Initial climb
Nature:Private
Departure airport:Lenoir, NC (NC27)
Destination airport:Lenoir, NC (NC27)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The private pilot, who was also the owner/builder of the experimental, amateur-built airplane, reported that, during initial climb for the local flight, about 3,000 ft mean sea level, the propeller separated from the airplane and fell to the ground. The pilot/owner turned the airplane toward an airport that had a longer runway than the departure airport and attempted to glide the airplane to the runway. However, the airplane did not have sufficient altitude, and it subsequently impacted trees about 600 ft short of the runway.

Photographs of the crankshaft revealed that it fractured just aft of the propeller mounting hub/flange. The fracture surfaces on the hub exhibited features consistent with fatigue crack propagation through the wall thickness of the crankshaft and the subsequent overstress fracture of the remaining portion of the crankshaft. Review of maintenance records revealed that the airplane had sustained a propeller strike about 7 years before the accident. After that event, the pilot/owner, who performed his own maintenance, replaced the propeller; however, he did not disassemble the engine or otherwise document any inspection or replacement of the crankshaft in the airplane's maintenance records.

Probable Cause: The pilot/owner's inadequate maintenance inspection following a propeller strike, which resulted in the subsequent in-flight propeller separation due to propagation of fatigue cracks in the crankshaft.

Accident investigation:
cover
  
Investigating agency: NTSB
Report number: ERA16LA041
Status: Investigation completed
Duration: 3 months
Download report: Final report

Sources:

NTSB ERA16LA041

Location

Revision history:

Date/timeContributorUpdates
06-Oct-2022 18:56 ASN Update Bot Added
12-Sep-2023 07:30 Ron Averes Updated

Corrections or additions? ... Edit this accident description

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