Serious incident British Aerospace BAe-146-200A N608AW, Thursday 11 February 1999
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Date:Thursday 11 February 1999
Time:19:50 LT
Type:Silhouette image of generic B462 model; specific model in this crash may look slightly different    
British Aerospace BAe-146-200A
Owner/operator:United Express, opb Air Wisconsin
Registration: N608AW
MSN: E2049
Total airframe hrs:24544 hours
Engine model:Lycoming ALF502R-5
Fatalities:Fatalities: 0 / Occupants: 88
Other fatalities:0
Aircraft damage: Minor, repaired
Category:Serious incident
Location:Near Aspen, CO -   United States of America
Phase: En route
Nature:Passenger - Scheduled
Departure airport:Aspen-Pitkin County Airport, CO (ASE/KASE)
Destination airport:Denver International Airport, CO (DEN/KDEN)
Investigating agency: NTSB
Confidence Rating: Accident investigation report completed and information captured
Narrative:
The airplane experienced an uncontained number 4 engine failure during climb to cruise altitude. Examination of the engine revealed that the number 4 turbine disc had all its blades separated just above the blade platform except 1, which separated just below the blade platform. According to maintenance records, the number 4 turbine disc assembly was installed 22.5 hours or 22 cycles prior to this event. The manufacturer of the turbine disc said that the wheel was new; however, all 60 of the blades had seen previous use. A high-cycle fatigue crack was found in the one blade which had separated below the blade platform. The metallurgist noted that the fatigue crack originated from a fretting damage mark located at the fir-tree portion. The manufacturer reported that 9 blade retention pins, which were used to prevent blade radial movement, did not meet the requirement of no more than 0.005 inch clearance between pen head and wheel. They further reported that blade stress concentration was induced by the wheel broach slots sharp edges.

Probable Cause: The inadequate maintenance overhaul of the number four turbine disc by the manufacturer. A factor was the turbine blade's failure due to high cycle fatigue fracture.

Accident investigation:
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Investigating agency: NTSB
Report number: DEN99IA038
Status: Investigation completed
Duration: 1 year and 4 months
Download report: Final report

Sources:

NTSB DEN99IA038

https://www.jetphotos.com/photo/111748 (Photo)

History of this aircraft

Other occurrences involving this aircraft

18 January 1991 N608AW Air Wisconsin 0 Chicago, IL min
26 May 1996 N608AW Air Wisconsin 0 Des Moines, IA non

Location

Revision history:

Date/timeContributorUpdates
13-Sep-2024 16:24 ASN Update Bot Added
13-Sep-2024 16:26 ASN Updated [Aircraft type, Operator, Location, Nature, Departure airport, Narrative, ]
17-Apr-2025 06:48 Justanormalperson Updated [Operator, Location, Destination airport, Source, ]

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